EPS /Rock Wool Sandwich Panel Production Line Composite Roof Wall Panel Forming Machine

Product Description

Product Parameters

 

PRODUCT SPECIFICATIONS

EPS foam composite board is a sandwich board made of EPS foam as a sandwich and double-sided color steel plates. EPS foam composite panels give full play to the performance of EPS foam core materials and have good effects in thermal insulation, sound absorption and sound insulation. At present, it is widely used in sandwich panels and has penetrated into various types of buildings.

Application

    EPS foam composite panels are widely used in engineering roofing parts such as large-span composite steel structures and grids: such as stadiums, large factories, conference centers, auditoriums, electric transportation, construction, agricultural electronics (industrial plants), medicine (purification rooms), chemical industry (Train prevention workshop) and other fields of industry.

Item	Parameter
Material	Type	Color steel sheet;galvanized sheet;Aluminum sheet
	Thickness(mm)	0.3-0.8mm
	Width(Mpa)	≤1250
Suitable size of panel	Length(mm)	2000-18000
	Width(mm)	500-1200
	Thickness((mm)	30-250(Not including height of corrugation)
Production speed(m/min)	(Adjustable)3-15
Valid length of double belt conveyor(mm)	12000-42000
Work pressure on pouring foam(Bar)	150-200
Total power(kw)	66kw
Total size(Length×Width×Height)	130000×15000×6000

PRODUCT CONFIGURATION

 

product line 

(LxWxH):9200*2300*2000MM
b, Rubber roller diameter:¢180MM
c, Rubber rollers:53 rollers
d, 8 bars
e, Heaters: 6 pics
f, Heating power: 2.2Kw/set
g, Complex thickness can be adjustable from 50-200mm

h, Power: 45 Kwi, With mic-profile forming rollersj, Speed: 0-5m/min, Mitsubishi inverter PLC control

Roll forming machine for up and down panel

a, With sheet guiding and flatting system With front cutterb, Motor power:5.5kwc, Frame material: 250X125 HN welded machine frame and 16mm thick steel plated, Roll stations:18 stepse, Roller material: 45 high quality round steel, quenching treatment HRC55-58f, Material of main shaft: No. 45 high quality round steel, diameter is φ80mm., Chain material: 45#, 18 tooth, 16A chain.h, Machine Stander: 350x175 HN steel welded, 20mm wall panel, 6313 good bearing.

 

Composite board machine

Panel type:Z-lock Wall panel and Roof panelCore material: rock woolPanel thickness:50 - 250mmProduction speed: 0 - 5 M/Min for wall panelProduction speed: 0 - 6 M/Min for roof panelTotal Install power:35 KWThe whole line dimension: 73,000×2,500×2,200 mmSize of the workshop: Min.85,000×10,000×8,000 mmAccuracy of final products (sandwich panels): width±3mm, length±3mm,

conveyor table

Panel type:Z-lock Wall panel and Roof panel
Core material: rock wool
Panel thickness:50 - 250mm
Production speed: 0 - 5 M/Min for wall panel
Production speed: 0 - 6 M/Min for roof panel
Total Install power:35 KW
The whole line dimension: 73,000×2,500×2,200 mm
Size of the workshop: Min.85,000×10,000×8,000 mm

Accuracy of final products (sandwich panels): width±3mm, length±3mm,

Cutting system

a, Cutter dimension: (LxWxH):4500*2600*2100M
b, Mitsubishi encoder, Automatic synchronically tracking cutter, no stop cut.
c, Saw cutting with protection system, cutting length adjustable
d, Press clasp cutting, with dust collection system
e, Motor power: 11Kw

Cutting system

Automatic rock wool refilling machine, saving labor, fully automatic rock wool refilling, foam machine, fully automated

Packing machine 

Automatic packaging machine saves labor, fully automatically packages finished products, increases work efficiency, and fully realizes automation

Stacking table

Automatic palletizing machine, saving labor, fully automatic packaging of finished products, increasing work efficiency, fully automated, 12-meter palletizing machine, fast

 

 

 

Eps sandwich panel

1. Middle layer between the upper and lower parts of industrial buildings: Rock wool sandwich panels can be used as roofs, wall panels, and insulation layers for steel structure factories, warehouses, markets, sports venues, exhibition halls, and other buildings, effectively improving the insulation and sound insulation performance of industrial buildings.

2. External walls and roofs of commercial buildings: Rock wool sandwich panels are also suitable for the external facades, internal walls, and walls of commercial buildings, which can ensure the fire resistance, sound insulation, and thermal insulation of commercial buildings.
3. Smaller civil buildings, such as villas, outdoor buildings, etc., due to their smaller usage area and lower construction
difficulty, the use of rock wool sandwich panels is also more convenient and practical.

Sandwich panel installation method

This Facade Sandwich Panels is easy to install, saving time and effort. One worker can install 150 square meters per day.
Installation accessories include two types: aluminum alloy accessories and accessories made of the same material, namely starting parts, inner corners, outer corners, middle seams, door and window packages, ending parts, invisible starting parts (made of aluminum alloy material), etc.

 

Installation steps: Place the starting piece at the bottom of the wall, install the first Facade Sandwich Panels horizontally from bottom to top, and then fix it to the wall with expansion screws (fix a nail every 60 centimeters). Then aim the female opening of the second panel at the male opening of the first panel and insert it downwards. Then use expansion screws to fix the second panel to the wall, and install the remaining panels in the same order.
 

FAQ

1. Q:Are you manufacturer? 
A:Yes, we focus on cold roll forming machine manufacture over 20 years.
 
 2. Q: if you can accept OEM? Design and manufacture according our photo.
A: Yes, we can accept OEM,we owned expert engineer team, professional design CAD drawings and use famous brand components according your demands.
 
 3. Q:What's the warranty for your machine? 
A: we provide 2years guarantee and provide lifetime technical support. 
 
 4. Q:How many workers is needed for the machine operation 
A: One worker is enough, the machine use automatic PLC control system.
 
 5.  Do you have after sales support? 
A: Yes,Our engineer can supply remote-video technical support and online support teach your worker.
 
 6.  Q.Can you be responsible for transport? 
A.Yes,we owned expert export team, we can arrangement for you to your destination port or address. 
 
 7.  Q:What service can you provide before order?
A:About the pre-sale service, We provide professional solutions according your demands,such as design,technical parameter,delivery flow etc. At the same time, we can supply invitation letter for your visit our factory and showing the machine operationfor you .
 
 8. Q: What is the after- sale service? 
A: we will supply lifetime technical support,quick-wear parts within 2years,Also can provide field maintenance and repair service.
 
 9. Q:Any other service?
A: We can help you purchase raw material for machine,help you check ship date,update for you ship date etc
 
 10. Q:Any certification?
A:Yes, we have SGS ISO certification.

Packaging & Shipping

1. Need one 40ft container.
2. Fit for ocean shipping.
3. The main body of the roll forming machine will be naked packing into the container, covered with plastic film.
4. Steel wire fixes the machine into the container, in case of any damage when shaking on the sea.
5. The spare parts will be packed into the carton box.
6. The received goods table put into a carton box.
7. Manual decoiler naked package.

Payment Term

1. Minimum order quantity (MOQ): 1 piece
2. Delivery time: about 45 workdays
3. Port of loading: port of XinGang
4. Type of payment: by T/T or by L/C
5. Export: Australia, UK, Ireland, Mexico, Brazil ,Israel ,Dubai, Russia ,India, Taiwan, Singapore,
Malaysia ,Thailand, Philippines, Myanmar ,Vietnam, South Africa, Mozambique,
Zambia, Zimbabwe, Nigeria, Egypt, Sudan, etc.
 

Customer feedback

 

After Sales Service

1. The warranty of c purlin roll forming machine
is two years after the client receives the machine.
Within the two years, we will courier the replacement parts to the client free of charge.
2. We offer technical support for the entire life of our machines.
3. We can send our technicians to install and train the workers in the clients' factories with extra cost

We have the most professional technical team and rich experience in production and manufacturing. We are the manufacturer, and the customer requirements as the driving force for our development, keep pace with The Times and keep innovating.if you are interested
our machine and want to know more information ,please contact me at first time .
We can customize and design according to your needs,[phone] please contact me